ALD7710S Created AOI for Smart Factories

ALD7710S

ALD7710S Created AOI for Smart Factories

With the increasing demand for product quality and labor costs, more and more manufacturers are looking for fully automated processes to improve efficiency and reduce labor costs. The ALD7710S developed by Aleader Vision is designed to achieve the ideal of a wide range of manufacturers. It is equipped with multiple software analysis algorithms, multiple application modes, and various practical auxiliary functions. In addition, it is also equipped with high-precision motion systems. The image acquisition system enables faster detection speed, higher detection rate, more stability, and more convenient operation. In addition to the basic functions of AOI, it also has the following characteristics:

   Machine characteristics   

• High precision, full color vision technology

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• Offline programming, offline debugging function

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• Splicing and Multi Mark (including Bad Mark function)

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• High quality hardware configuration, simple and stable machine

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• Powerful SPC software functionality for real-time quality analysis

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• Multiple detection algorithms with high detection rate and low misjudgment rate

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• Automatic recognition of Barcode and OCR text through camera

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• Can be used in multiple positions such as after printing, in front of the furnace, behind the furnace, etc

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• Based on CAD data, automatically search for component libraries and achieve automatic programming

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• Remote control system connected through wired or wireless network.

Strong performance

1. Deep learning technology+GPU processing technology, strong matching of black technology, ultra-high detection rate, extremely low misjudgment rate, and performance improvement of over 70% compared to the previous generation of products.

2. There are also customized 140FPS ultra high speed cameras, customized telecentric lenses, and fifth generation composite tower shaped LED coaxial light sources, which can capture images and transmit data as quickly as lightning. Whether it's small component recognition, fuzzy screen recognition, or high component recognition, it's all at a glance.

3. The new generation of products is smarter, simpler, more stable, and more user-friendly, with significantly reduced programming and debugging time, and a sharp increase in efficiency.

4. The new generation of products has once again broken through the performance constraints, greatly reducing misjudgment and reducing the workload of manual re judgment, resulting in a significant improvement in one person control over multiple lines. For example, from the original one person control over 4 lines, it can be increased to one person control over 8 lines.

Intelligent Control Center

① The tedious programming and debugging process has always been the main reason why engineers are tired of using AOI, and it is also a bottleneck for efficient production. Quick programming and quick replacement of models are symbols of high-end AOI. The ALD7710S has multiple fast programming modes, which can automatically link to common standards or specification templates to complete the program by importing CAD data, quickly responding to the detection needs of new models. Suitable for large, medium, and small production modes and product types.

② Based on efficiency improvement, in addition to the i-series processors and multithreading processing, the latest non-stop programming and debugging technology has been developed, so that users can remotely complete program optimization of multiple production lines without pausing machine operations to achieve both detection and programming, and comprehensively improve productivity.

③ maintenance stations are connected to AOl through network cables, HUB, and. You can select multiple modes to view the detection results, including one maintenance station to one AOI, multiple maintenance stations to multiple AOLs, and one maintenance station to multiple AOIs.
AOI devices will transmit real-time detection data to the Repair Station during the production process. Based on the operator's judgment, AOI automatically sends OK and NG signals, which are respectively transmitted to different TRAY, thus achieving fully automated process control, with one person controlling multiple lines

Statistic Process Control (SPC)

The Statistical Process Control (SPC) software developed by ALeader seamlessly connects with AOI, discovering signs of systemic factors based on feedback information in a timely manner, and taking measures to eliminate their impact, so as to maintain the process in a controlled state that is only affected by random factors, in order to achieve the goal of quality control.

With the above prevention and control measures, our company can of course:

● Reduce costs

● Reduce defect rates, reduce rework and waste

● Improve labor productivity

● Improve core competitiveness

● Win a wide range of customers and secure orders

● Better understanding and implementation of quality systems

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