ASR automatic detection welding repair system ALD-ASR-600
The ASR system is the intelligent crystallization of the European R&D team, Chinese R&D team, and top domestic and foreign process engineers of Aleader Vision . The fully automatic visual inspection and automatic repair system can quickly and accurately detect PCB short circuits, insufficient tin, solder joints, tin holes, and other defects. It can automatically locate, classify, and repair PCB defects without manual intervention, truly liberating the eyes and hands, Effectively helping
ALD-ASR-600
ASR automatic detection welding repair system
The ASR system is the intelligent crystallization of the European R&D team, Chinese R&D team, and top domestic and foreign process engineers of Aleader Vision . The fully automatic visual inspection and automatic repair system can quickly and accurately detect PCB short circuits, insufficient tin, solder joints, tin holes, and other defects. It can automatically locate, classify, and repair PCB defects without manual intervention, truly liberating the eyes and hands, Effectively helping DIP wave soldering production achieve higher automation, improve quality, improve efficiency, and reduce costs. The ASR system is an absolute ideal choice for high-speed, unmanned automatic production lines!
Machine characteristics
- The minimum spacing between individual welding points is ≥ 0.2mm; IC minimum spacing ≥ 0.5mm
- Software modular design, allowing for user-friendly parameter adjustment according to different process requirements
- Automatically optimize the repair path for IC and row insertion based on the location of the short circuit, for fast maintenance
- Adopting a flat roller transmission ensures more space between the PCBA and the surface of the light source, while greatly increasing the equipment's load capacity
- Compared to traditional point-to-point motion shooting mode, flight shooting is an uninterrupted motion mode, which makes the equipment smoother, less noisy, and faster during the motion process
- Use the bottom shooting structure to seamlessly connect with the wave soldering. No need for automatic flippers or manual flipping by employees, achieving time-saving and manpower saving
No programming required
Automatic Optimization
Maintenance accuracy
The minimum spacing between individual welding points is ≥ 0.2mm; IC minimum spacing ≥ 0.5mm
IC Defect Repair Display
Display Of Repairing NG Solder Joint
Display Of Repairing NG Insertion
| Transmission Mode |  |
| Adopting a flat roller transmission to ensure that there is a More space while greatly increasing the load capacity of the equipment |
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Image acquisition system |
| Use the bottom shooting structure to seamlessly connect with the wave soldering. No need to use an automatic flipper Or employees can manually flip the board to save time and manpower. |
Application Mode
With the increase in labor costs, there are many factors such as training and management. Traditional maintenance production lines are therefore time-consuming and inefficient
Entry Method
Breaking away from the traditional "one in, one out" transmission method, ASR600 has the technology of allowing for simultaneous output and input. Traditional online equipment takes 4 seconds to enter and exit the board, and the use of high-speed board entry technology can save 2-3 seconds, greatly increasing efficiency.
Statistical Analysis Control (SPC)
● Provide detailed reports of all required content
● Automatic alarm when the same error occurs multiple times
● Automatically calculate weekly, monthly and quarterly pie chart, curve circle and PPM chart
The Statistical Process Control (SPC) software developed by ALeader seamlessly connects with AOI, discovering signs of systemic factors based on feedback information in a timely manner, and taking measures to eliminate their impact. This maintains the process in a controlled state that is only affected by random factors, in order to achieve the goal of quality control.
