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3D SENSOR is a pair of "smart eyes" of robots

PRODUCT DETAILS

3D SENSOR

3D SENSOR is a pair of "smart eyes" of robots

3D SENSOR is an easy-to-use measurement system that is a pair of "smart eyes" for robots, capable of meeting various applications such as appearance detection, flatness measurement, volume measurement, angle radius measurement, character recognition, visual guidance, etc.

Machine characteristics

●The latest revolutionary development of stable pure optical 3D measurement sensing technology;
●Non contact pure optical 3D measurement, replacing traditional expensive three-dimensional point contact measurement;
●High precision 1-3um unmanned error precise measurement, achieving fast and accurate 3D measurement;
●Without the need for proficient technology, it is easy to operate the "one click" method to obtain shape, flatness, and roughness on a large scale, achieving the quantity of "surface";
●It can be used in conjunction with 2D light source 2D+3D simultaneous measurement to achieve synchronous operation of surface printing and color difference inspection with 3D measurement;
●A traceable internet system related to national standards, achieving high-precision 3D measurement quality data;
●The fastest 3D sensor in the industry, requiring only 0.5 seconds to obtain 3D data for each field of view;
●The most flexible 3D sensor in the industry, according to actual requirements, can accept professional customization and meet a large field of view;
●Strong engineering conversion capability, the most comprehensive 3D sensor with after-sales support, and several professional service teams with over ten years of experience to provide solution support and after-sales service.

Detection Principle

● Non traditional expensive three-dimensional equipment, measured through point contact

●Instead, non-contact, multi point or surface measurement based on pure optical principles eliminates the reliability of point data and human operation errors

Detection Principle

A high-speed digital camera is used in conjunction with a displacement grating for high-speed imaging. The captured graphics are processed to obtain three-dimensional coordinates, and then the pixel height is calculated using triangulation. Finally, FOV cluster 3D point cloud data is transmitted to the analysis host for use.

Detection Principle

Light cutting method

● It can irradiate narrow slit light on the target object and measure the height difference using the triangulation method. Using this to generate millions of level XYZ point cloud data using pixel points.

● By using various mathematical calculation modules, measurement results such as straight lines, angles, radians, spheres, height differences, and flatness can be achieved.

3D Point Cloud Data

Product Advantages

2D

3D

It mainly converts object contour or color information into digital images, and analyzes them based on pixel distribution, brightness, color, and other information. It often requires the use of multi angle light sources or multiple lenses.

Advantages: Cheap price and fast calculation speed.

Disadvantages: High requirements for light sources and lenses, often not universal, requiring customized development and repeated investment. There is no height information of the object, and there is a high requirement for the color and texture of the detected object. It is impossible to analyze and judge objects with unclear features and no obvious textures.

Reflect the true coordinate form of an object through the three coordinate XYZ. Usually achieved by projecting stripes in conjunction with a camera.

Advantages: Compared to 2D, it increases height information. The measurement has stronger universality, higher measurement accuracy, can be used for multiple products, can be trained by engineers to operate programming, can be easily calibrated by affiliated schools, can self correct without the need for precise platforms, can be upgraded with new calculation modules in software, can interconnect and connect information, and does not require repeated investment

Disadvantages: High initial investment, difficulty in finding replacement components for precision parts, and long development cycle.

Secondary Development Application - Flatness Measurement

3D SENSOR can be developed and applied for flatness measurement, such as mobile phone battery compartments, flat shell, and metal fixed parts.

Secondary Development Application - Morphological Measurement

3D SENSOR can be developed and applied for defect measurement, such as mobile phone cases, metal surfaces, metal springs, brake pad surfaces, etc.

Secondary Development Application - Volume Measurement

3D SENSOR can be developed for shape measurement, such as various plastic shell parts, screw teeth, gears, and washing knives.

Secondary Development Application - Angle Radius Measurement

● Measurement of in-plane differences: supports distance between 2 points, distance between straight lines, distance between centers, and specific point heights.

● Batch intuitive comparative analysis: Multiple measurement conditions can be input for batch comparison and analysis

Secondary Development Application - Visual Guidance

● 3D SENSOR can be developed and applied to various intelligent products such as CNC machine tools, robotic arms, and robots, breaking the rules of making actions according to specified routes, such as only A to B.

● Guide the robotic arm to accurately grasp and sort, and use it for windshield installation by car manufacturers.